Hardware Development

HW Development Cycle

Fusion Sensorik & Messtechnik GmbH ensures, reliable product development, through years of experience and extensive expertise in all relevant areas of hardware development technology.

Our Offer Includes:

  • Analog and digital circuit design
  • Microcontroller technology and sensor technology
  • Power electronics and high-frequency technology
  • Development of energy-efficient and battery-operated circuits

Our development processes are designed to identify potential challenges early on and address them proactively, making the development process both efficient and cost-effective.

1. Proof of Concept:​

At the beginning of every project, we initiate the proof of concept phase, during which the product’s requirements and objectives are carefully defined. This phase lays the foundation for the design and further development by assessing feasibility and strategic direction.

2. Circuit Diagram Development:​

Using state-of-the-art CAD systems and an extensive component library, we develop precise circuit diagrams. These diagrams take into account not only technical aspects but also regulatory requirements such as CE compliance and ESD protection measures.​

3. Simulation:​

Critical circuit components, such as power transistors or energy-efficient circuits for battery-operated devices, are simulated. This enables us to identify and address potential weaknesses early—well before the first prototypes are built.​

4. Cost Optimization

After finalizing the circuit diagram, we create a detailed bill of materials and perform a cost analysis. These steps are crucial for budget optimization and the long-term maintainability of the products.​

5. PCB Layout Design:​

The physical design of the PCB is carried out in strict adherence to EMC guidelines. The placement of connectors, buttons, and other interfaces is determined in close consultation with you or your design team.​

6. Prototype Construction:

Once all the preceding steps have been completed, we begin constructing the prototypes. The components are ordered and mounted on the PCBs in our electronics laboratory.

7. Test Firmware Development

The functionality of the prototypes is verified using specially developed test firmware and comprehensive hardware tests. These tests ensure that all components perform as intended and that the products meet the final requirements.​

8. Hardware Testing

For the final testing of mass-produced PCBs, we develop specialized test equipment. This enables us to efficiently test the products and apply customer-specific configurations.​

Why Fusion Sensorik & Messtechnik GmbH?

Our multidisciplinary team approaches challenges from diverse perspectives, allowing us to develop simple and robust solutions that are not only technically advanced but also optimized for manufacturing and maintenance. With years of hands-on experience across a wide range of industries, we bring deep expertise in hardware development, ensuring reliability and innovation at every stage. Our collaborative approach, combined with a commitment to continuous learning and adaptation, enables us to tackle complex problems and deliver solutions that meet the highest standards of quality and performance.